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Polystyrene Foam Framed House - http://styrohomenews.blogspot.ca/

SABS Rapid Response Building Systems (Presented by The Bergman Companies)

2010, SB Rapid Response,LLC

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Simply the Most Efficient Building System

Hawaii SABS Home

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Maui-based Green Building LLC helps homeowners, developers, architects, designers and engineers to design and build high performance buildings and homes in Hawaii.

<newsh style="color: black; font-family: sans-serif; font-size: 12pt; font-weight: bold;">News Channel 4 Hawaii</newsh>
<newsc style="color: black; font-family: sans-serif; font-size: 11pt;">This is news coverage of a SABS home built in Hawaii by Green Builders Hawaii LLC.</newsc>
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<newsc style="color: black; font-family: sans-serif; font-size: 11pt;">http://greenbuildinghawaii.com/</newsc>
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The EPS Molders Association

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NEW LIFE CYCLE ANALYSIS CLEARLY DEMONSTRATES ENVIRONMENTAL

Crofton, Maryland (May 26, 2009) – A new study shows that expanded polystyrene (EPS)
provides a substantial reduction in greenhouse gas emissions when used to insulate homes in
North America. This study, Energy and Greenhouse Gas Savings for EPS Foam Insulation Applied
to Exterior Walls of Single Family Residential Housing in the U.S. and Canada, calculated the
resources used and emissions produced in the manufacturing and delivery of EPS and concludes
that EPS insulation will reduce the operational impact of the building to an extent that far outweighs
the environmental impact caused by its manufacture.
“Everyone knows that adding insulation to your home will reduce energy costs,”
acknowledges Betsy Steiner, executive director of the EPS Molders Association (EPSMA).
“However, consumers are increasingly aware that product manufacture requires resource and
energy consumption. We want our customers to know that energy and environmental payback on
this investment is substantial, making EPS insulation one of the quickest and easiest ways to
reduce energy usage.”
With mainstream support for the green movement, consumers are asking new and different
questions about how products perform and are increasingly making purchasing decisions that take
environmental considerations into account. This is particularly true in the area of construction, as
buildings are responsible for 40% of all greenhouse gas emissions. Life Cycle Analysis (LCA), a
measurement tool that provides comprehensive environmental data, is a widely accepted method
of evaluating a product’s environmental footprint.
Franklin Associates, an independent consulting firm in Prairie Village, Kansas, conducted
this study to analyze and quantify energy use and emissions with regard to EPS insulation.
Franklin used data from the U.S. Life Cycle Index (LCI) Database and data collected from the EPS
manufacturing industry. Homes were evaluated in all climate zones in the U.S. and Canada. The
thermal performance evaluation of the homes was based on R-value data from Oakridge National
Laboratories.

Using this approach, the study assessed the energy and resources used during the
extraction, manufacturing, processing, delivery, use and disposal of EPS insulation, and the
greenhouse gas emissions produced throughout the process. The energy and greenhouse gas
savings were determined by comparing the heating and cooling energy requirements for the
modeled home with added EPS insulation to a similar structure without added insulation. This
provides the ‘net’ footprint or the environmental payback that is achieved by using increased
insulation.
Insulation is measured in terms of thermal resistance, called R-value, which indicates the
resistance to heat flow. The higher the material’s R-value, the greater the insulating effectiveness
or, the better walls and roof resist the flow of heat either into or out of the building. When EPS
insulation was added to the exterior walls, using R-4 and R-6 foam, the energy payback periods in
Canada are less than one year in all Provinces. In the U.S., the energy payback time for R-4
insulation is less than two years with shorter payback times in colder regions. R-6 payback times
for energy are slightly longer but ultimately result in higher energy savings over the life of the
building. These energy values directly correlate to the resulting greenhouse gas reductions.
According to the U.S. Department of Energy, heating and cooling account for 50 to 70% of
the energy used in the average American home, and inadequate insulation and air leakage are the
leading causes of energy waste in most homes. While ongoing research is aiming to identify
renewable energy options, immediate green house gas reductions and efficiencies upgrades can
be achieved with added insulation, and most importantly allows homeowners to take action now.
“The exceptional performance of EPS insulation offers the construction industry a means to
achieve newer energy efficiency goals being revised and updated on an ongoing basis,” adds
Steiner. “Architects, designers, and material specifiers can be confident they are providing an
environmentally responsible choice when selecting EPS to insulate their buildings.”
For more information on this study and other EPS insulation resources, contact Virginia
Lyle at the EPS Molders Association at (800) 607-3772 or visit www.epsmolders.org. The EPS
Molders Association is a trade organization for the U.S. and Canadian manufacturers of expanded
polystyrene building and construction products.

Integrated Structural Systems, LLC

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Building on value. Our ISSgreenTM engineered panels feature 18-20 ga. steel tubes for strength and expanded polystyrene (EPS) foam for insulation. EPS is a closed cell, expanded polystyrene made of small plastic beads that are filled with 98% air to form the core. Only the remaining 2% is polystyrene (plastic) which surrounds the air bubbles.

BuildBlock Building Systems, LLC

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The BuildDeckTM System is a lightweight, stay-in-plce Insulating Concrete Form (ICF) made of Expanded Polystyrene (EPS) and used to construct a solid monolithic insulating concrete floor and/or roof decking system. BuildDeckTM is perfect for site-cast or precast concrete floors, roofs, decks, and walls for commercial, industrial and residential uses. BuildDeckTM provides structural integrity through reinforced concrete while providing comfort and sound mitigation through superior EPS insulation.

Strata International Group Inc.

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SABS™ is a multi-patented, composite building system that utilizes Expanded Polystyrene (EPS) as the core material for all structural members – walls, roof, floor – that is sprayed with a composite coating made up of a precise blend of sand, cement, glass fiber and other additives that, together, create a building shell that meets or exceeds all testing protocols and load requirements of the ICC-ES.
Intrinsically linked to the installation and application of the SABS™ building method is Strata’s patented analysis program that accurately predicts the performance capability of a building shell utilizing any architectural design under any set of climatic conditions.
Remarkably simple, SABS™ (Saebi Alternative Building System) has only two parts. An EPS core that can range in thickness from 4 to 16 inches, depending on design and insulation needs, and a ¼ inch thick coating of reinforced concrete. Together these make a composite building system that is suitable for all portions of a building.

Evalutation Service Report (ESR) 1638. (ICC Report)

Vicwon Corporation

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Our hot knife is a multi-purpose tool that can be used to cut different materials.  The hot knife can be used in the construction industry to cut EPS insulation boards used in EIFS, Roofing, SIPS and ICF.  It cuts foam clean and free of mess with no beads or dust deposits.  

IMISON POWER WALL™

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Technology

EPS

Expanded Polystyrene (EPS) consists of 95% air and the rest is made up of carbon and hydrogen. EPS offers unique qualities in lightness, strength, moisture resistance and safety of use and is now recognised internationally as an advanced alternative to traditional construction materials.

Light Gauge Steel Columns

Light Gauge Steel is used to provide rigidity to the EPS panels and is further supported by high quality steel columns and a ring beam that distributes the load of the roof. This combination ensures that walls are rigid, plumb and square.

Fibrecote™

Imison walls are finished with a high density, structurally classified plaster called Fibrecote™. Fibrecote™ patents are owned by Imison and it is exclusively used in the construction process of its structures. It is the only plastering technique of its kind and creates a chemical and mechanical bond between the EPS and the plaster. The mechanical bond is achieved by the unique velocity of the patented spray gun used in the application and the chemical bond because of the unique plaster mix used in Fibrecote™.

Processes
EPS walls are erected on-site from ready to build panels in a tongue and groove method making the erection of a 40 m2 (360 square feet) structure possible in less than 3 hours. Door frames, window frames, electrical conduits and plumbing components are pre-fitted in a factory environment, thereby significantly reducing costs and wastage.

Fibrecote™ is hereafter sprayed at high speed (10 minutes to empty a 160 litre mix), and due to the consistency of its batch mixing method, no retempering is required. Materials are often not batched and mixed thoroughly for conventional plaster. Tradesmen add water at random to achieve required consistency and frequently retemper the mix by adding more water. Fibrecote™ is batched and mixed in a concrete mixer using a preset formula depending on the required strength for the specific construction.

Our steel structure, foundation jig system, our precision EPS cutting machines that cut to within 0.02 microns and the preassembled door and window frames, ensure that our structures are plumb and square. If assembled correctly, there is no need to re-measure the structure after assembly for fitting of appliances and other post construction fixtures.

Benefits

While Imison uses alternative construction technology, the final product looks and feels the same as regular construction, but with a host of benefits:

Strength
The strength of the walls of Imison™ structures is obtained from the combination of light gauge steel, clad with EPS and reinforced by our patented high strength plaster, Fibrecote™, which according to tests conducted by Agrement, has an average strength in excess of 20Mpa. This is more than three times the strength of conventional plaster. Fibrecote™ is classified as structural plaster, an achievement unequalled by conventional methods.

The Fibrecote™ is reinforced with a fiberglass mesh that distributes the load of the plaster and it localizes any trauma to the wall arresting cracks from running and spreading throughout the wall.
In Agrément tests, a cross section of our walls was bent to 7 degrees without fracture or breakage. This flexibility is a key feature of strength which makes it far stronger than conventional brick and mortar walls.
Fibrecote™ is superior to conventional plaster for the following reasons:
Stronger. Fibrecote™ has a compressive strength of at least 22MPa and high density (2200+ kg/m3) that is consistently achieved. Conventional plaster has a cubed strength of 7 MPa and density of 1800 kg/m3 which is not consistently achieved. Fibrecote™ can sustain a 40kg point load on a screw allowing even heavy household appliances like geysers to be hung on the walls.
More Durable. Fibrecote™ is extremely durable because of its superior and consistent compressive strength, low shrinkage, favourable chloride conductivity and low oxygen permeability.

Less Shrinkage. The polypropylene fibres in Fibrecote™ absorb water and slowly release it over a period of time to assist in the curing process. The drying shrinkage results achieved by Fibrecote™ (160 – 495 microstrain) is substantially lower than specified limits, and radically reduced cracking is achieved.

Conventional plaster requires moist curing over a period of three days after application. As this is not done consistently in practice, shrinkage cracks in excess of the specified limits inevitably appear. Generally, drying shrinkage cracks may not exceed 700 microstrain.

SABS, approved.


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South African Bureau of Standards (SABS)

SABS, a statutory body, is the national institution for the promotion and maintenance of standardization and quality in connection with commodities and the rendering of services. SABS develops and publishes standards, certifies products, develops technical regulations/compulsory specifications and provides training, through technical committees and in cooperation with industry.